From concrete boom pumps to truck mounted cranes and beyond, wireless remote controls have revolutionized the operations of complex machinery and equipment. They provide convenience, efficiency, and safety to operators, making tough tasks more manageable. 

However, an often-overlooked aspect of these remote controls is the critical role played by their batteries. The constant hassle with batteries - are they charged enough? Do they need replacing? How long will they take to charge? These are common sources of frustration for operators. 

The Battery Conundrum

Most belly pack remote controls come equipped with removable and rechargeable battery packs, but not all battery packs are created equal. Batteries come with different warranties, battery life, and servicing options. Compounding decision-making fatigue, operators have to identify and avoid counterfeit battery packs that appear authentic - but are far from it. These counterfeit battery packs pose severe risks, including overheating and warping, which can endanger operators who handle them.

The Risk of Inferior Batteries

Overheating in batteries is not an uncommon occurrence. Devices with poorly regulated batteries can overheat to the point where they become unsafe to handle, posing burn risks to users. Such incidents can be catastrophic in industrial settings, where precision, safety, and reliability are paramount.

Imagine the shock of a long-time belly pack user who discovered an odd metallic burning smell emanating from the cab of his truck. Upon investigation, he found his battery pack, which he had placed on the charger, melted and warped. Not only was the battery destroyed, the charging cradle was also damaged.

Another operator we spoke to has seen similar incidents in the industry over the years, particularly in batteries like Lithium Ion Cobalt and Lithium Polymer, commonly found in counterfeit products. The risk factor is exceptionally high when an incident goes unnoticed or when a battery "implodes" inside the belly pack while in use.

These scenarios underscore the consequences of using counterfeit or low-quality batteries in industrial remote controls.

The Aarcomm Solution

Recognizing the importance of battery quality and safety, Aarcomm has selected the LiFePO4 battery chemistry. The benefits of this lithium-ion phosphate battery include:

1. It works well over a wide temperature range

2. It does not leak toxic chemicals into landfills

3. It will not overheat and catch fire

4. It retains more of its capacity after every charging cycle.

Aarcomm’s Universal Charging Cradle utilizes temperature-regulating technology to prevent overheating in both the device itself and any Aarcomm remote control. This ensures that operators can rely on their equipment without the worry of battery-related mishaps.

Finally, anytime batteries or battery packs are replaced, there is added risk of moisture corroding the battery contacts. We eliminate that risk with our batteries being internal and permanent. In fact, Aarcomm’s belly pack features non-removable batteries designed to last upwards of 10 years.

In the world of wireless industrial remote controls, the importance of high-quality batteries cannot be overstated. Inferior or counterfeit batteries can pose significant risks, from overheating to warping, with potentially catastrophic consequences. Aarcomm, with its commitment to safety and innovation, offers a solution that allows operators to work with confidence and peace of mind. Contact us today to learn more.