Industrial remote controls need to be rugged and durable because they are often used in harsh environments, such as factories, and outdoor locations, like construction sites. The durability of a remote control depends on several factors, including the materials used to construct the device, the level of protection against water and dust ingress, and the impact resistance of the remote.

Ingress Protection (IP) Rating for Remotes

One important factor in determining a remote control's durability is its Ingress Protection (IP) rating. The IP rating specifies how well a device can resist water and dust. For example, an IP67 rating means that the device is fully protected against solid objects like dust and sand, and protected from water for up to 30 minutes submerged at 1m. This rating is commonly used for rugged remote controls that are meant to withstand tough conditions. 

In particular, the concrete industry deals with a frequent mixture of sediment, cement and water spraying everywhere, requiring them to ensure their remotes are sealed off and will still function even after being dropped into a column of not yet set concrete [which actually happened to a customer of Aarcomm’s - the remote still worked perfectly!]. The WWETT industry requires extensive waterproofing due to the nature of hydro excavation; at times, the remotes may even get sucked up into the machine.

Materials Used in Manufacturing

Many rugged remote controls are made of materials such as polycarbonate or rubber, which provide extra protection against impacts and drops. The materials used vary depending on the manufacturer and the specific application, but some commonly used materials include:

1. Thermoplastics: Many remote controls are made with thermoplastic materials that are resistant to heat and chemicals. Thermoplastics are lightweight and can be molded into complex shapes, making them a popular choice for industrial remote controls. 

2. Rubber: Rubber is often used to provide grip and shock resistance for the remote control. It can be molded to create a non-slip surface and absorb impact in case of accidental drops or falls.

3. Metal: Some industrial remote controls are made with metal parts, such as aluminum or stainless steel, to provide strength and durability. Metal components can withstand high temperatures, corrosion, and physical stress.

4. Silicones: Silicone rubber is another common material used to manufacture industrial remote controls. It is highly resistant to heat, chemicals, and weathering and can be molded into various shapes.

Overall, the materials used to manufacture industrial remote controls are chosen based on the specific requirements of the application and the desired level of durability and resistance to harsh environments.

Standards and Certifications for Remotes

Another factor in determining the ruggedness and durability of a remote control is its compliance with various standards and certifications. Some examples of certifications for rugged remote controls include the MIL-STD-810G and the NEMA 4X. Compliance with these standards ensures that the remote control can withstand extreme temperatures, humidity, and exposure to chemicals, among other things.

The Environment You Operate In

When comparing the durability of different remote controls, it's essential to consider the environment in which they will be used and the level of protection required. For example, a remote control used in a dusty construction site will require a higher IP rating and better impact resistance than a remote control used in an indoor factory setting. It's also important to compare the specific features of each remote control, such as battery life, range, and ease of use.  These factors tie directly to how well the remote will perform for your particular use case.  

Overall, the durability of a remote control is critical for ensuring you can continue to operate without disruptions or expensive down time.  

We are always happy to talk to you about your remote control needs, whatever they may be. Please contact us if you have any questions at 1-800-604-9218 or email us at sales@aarcomm.com.